Electronic Repair, Rework & Refurbishment

From component-level electronics to complex electromechanical assemblies SIS offers a complete range of integrated repair services. Our focus is on providing innovative, cost-effective and low-risk solutions to repair problems. SIS’s specialized repair team can help you to effectively support your existing product base while allowing you to focus on growing your business.

  • POS Repair
  • Print head Repair & Refurbishment
  • Electronic & Printed Circuit Board Repair
  • Depot Repair
  • Pin thru hole (PTH), Surface mount technology (SMT) and BGA rework.
  • Component addition/removal.
  • Pad and trace repair.
  • Wire add’s and delete’s.
  • Technicians trained to IPC 610 and J-Std 001 standards.
  • IPC 610D and J-Std 001 solder instructor onsite.
  • Separate and distinct Rohs/Lead-free and traditional SN/PB solder repair areas.
  • All repair processes are documented and performed to the demanding requirements of our ISO 9001 registered quality system.
  • All assemblies are returned in ESD-safe professional packaging, and labeled to your organization’s specifications.
  • Specify and source equivalent, alternate-manufacturer parts.
  • In-circuit, functional and full system testing.
Electronic Repair, Rework, & Refurbishment

As part of SIS's comprehensive range of repair services, we provide remanufacturing and refurbishment of mechanical and electromechanical assemblies. These services provide cost savings, increased product longevity and provide opportunities for entry into secondary markets. SIS has capabilities and experience in providing a variety of services in this area including:

  • Chemical and mechanical cleaning
  • Painting
  • Upgrade to new engineering specifications
  • CRT/TFT upgrades
  • Sourcing and qualification of replacement parts
  • Complete rebuild
  • Recalibration and testing
  • Custom packaging
  • Manufacture of replacement parts

POS Repair

SIS specializes in depot and on-site POS repair and maintenance.  Whether you have a critical need that demands emergency on-site service or maintenance through our depot program, we have a solution for your needs.

Our skilled and experienced technicians can troubleshoot and repair most POS failures.  Simple tasks such as software updates to complex tasks like board level component replacement and wire adds are completed with complete confidence by our technicians.

For situations when time is of the essence, our on-site services can be provided by our field technicians to anywhere around the globe. Our field technicians can troubleshoot and repair most devices at your facility saving you time and money.

For less critical needs, we offer solutions through our depot program.  You can ship your product for service to our facility and our depot technicians will troubleshoot and repair the product, then repackage and ship back to you.

Print Head Repair & Refurbishment

We specialize in the repair and refurbishment of all major manufacturers’ dot matrix print heads. Here are some advantages of using State Industrial Solutions for your print head repair:

Cost Savings

The cost of refurbishing is almost 30% to 40% of the cost of purchasing a new print head, so refurbishing can result in tremendous cost savings. All refurbished heads will give you a print quality which is as good as a new print head. The cost savings can be very high when you have many Dot matrix printers installed at your site and this can help to cut maintenance bills.

Many manufacturers discontinue certain printer models and the print heads are no longer available. Replacing a printer just because the print head is not available is not fiscally responsible. The solution to this problem is print head refurbishing.

Eco-Friendly

The disposal of electronic waste is a concern for all of those who are conscious of the environment. So, why discard these expensive and complicated parts when they can be refurbished as new?

Warranty

  • If print head  is unknown, we will evaluate for free
  • We will box and label per your specific requirements
  • All print heads are stripped down, cleaned and rebuilt
  • All worn parts replaced
  • 100% print wire replacement
  • Repair work carried out by fully trained staff

Electronic & Printed Circuit Board Repair

SIS technicians are experts when it comes to electronic repair.  In addition to replacing components, we can diagnose and make repairs at board level.  All repaired electronics are thoroughly tested, cleaned, and repackaged according to your request.

As a company that supplies a service, manufacturing other people’s designs and products, it is difficult to describe what we offer. We can say what we do and how we do it, but to explain the underlying care and quality that is taken is a challenge. ISO 9001:2000 may provide some confidence that we do our job in an organized way and take a systematic approach, but that is only part of the story.

State Industrial Solutions provides a comprehensive range of complementary services based on many years of experience providing electronic manufacturing services and high levels of re-investment in people and state-of-the art equipment.

Our services encompass many mainstream assembly technologies including Surface Mount Technology (BGA/Micro-BGA, fine pitch and 0201 passives), conventional leaded technology (PTH, THT), box/whole system assembly and peripheral processes such as wire-adds, component preparation, encapsulation, and cable assembly.

SIS’ policy for constant improvement based on the review of process performance along with our quality commitment to IPC 610 and J-Std 001 ensures a high level of product conformance and reliability.

State Industrial Solutions has been structured in such a way that offers maximum flexibility, resourcefulness, and effectiveness across a wide range of requirements.

PC Board Assembly, Rework, & Repair

  • We specialize in the assembly of single and double sided thru-hole printed circuit boards
  • Our assemblers are proficient and certified to IPC-STD-001C in hand soldering.

Sub Assembly Customer Benefits

  • Allows them to concentrate on core competencies while outsourcing aspects of their manufacturing in which their expertise is limited- without sacrificing quality
  • Provide additional manufacturing capacity at times of peak production
  • Focus on their core competencies
  • Drive shorter time-to-market, deliver materials purchasing strength and manage and implement complex, post production logistics
  • Outsourcing can help medical device manufacturers reduce fixed costs and increase the speed at which they can bring their products to the market.
  • Keep OEMs ahead of the electronics innovation curve

Component Prep

We cut and lead-form both axial and radial leaded components.

Wiring

From wire harnesses to full chassis wiring, State Industrial Solutions can serve your needs. We have extensive experience in making cables, panels, and chassis wiring.

Lead-Free

Successful electronic rework and assembly methods have been developed with lead-free solders for all types of components. Successful manufacturing and electronic rework methods have been developed and are in place separate from our conventional lead processes with lead-free solders including Sn/Ag/Cu or Sn/Ag alloys) including components removal/replacement, jumper wires, trace and pad repairs, and BGAs. The soldering parameters are adjusted to accommodate the higher melting temperature and lower wetability of the lead-free solder.  We have developed practices and processes that deal with the issues related to handling, electronic reworking, tracking, and inspecting lead free PCB assemblies.

Warranty Repair & Post-Warranty Solutions

SIS has highly qualified and trained technicians who specialize in the repair of complex electronic assemblies. We’re trusted to provide electronics repair services supporting the customers and field operations of some of the most recognized companies in the world.

Below are a few of the reasons why:

  • Repairs are performed in-house to assure you the highest levels of quality, consistency and brand protection.
  • Documented repair processes and performed to the demanding requirements of our ISO 9001 registered quality system.
  • All assemblies are returned in ESD-safe professional packaging, and labeled to your organization’s specifications.
  • No schematic? No problem. Often our reverse engineering capabilities allow us to develop and qualify repair processes where schematics are unavailable.
  • When assemblies have outlived the availability of their original components. We can specify and source equivalent, alternate-manufacturer parts. This capability is becoming more and more critical as component life cycles shrink.
  • For higher value assemblies, we can develop modifications to extend an assembly’s useful life, delaying or even negating the need for expensive redesigns.
Warranty Repair for ElectronicsPost-Warranty Solutions

Depot Repair

When equipment becomes defective, replacing it with a new model isn’t always (economically) feasible.  For our cost conscious customers, we offer repair and refurbishment services designed to prolong the life of your good. The process is simple. You send us the defective equipment…we’ll diagnose the problem, fix it, and send it back to you “almost” as good as new.  Each order includes a failure report outlining the problem and the services performed to get your property back up and running. Our highly certified technicians have the knowledge, experience, and capabilities to provide quality service with the highest degree of care.

Advanced Exchange Program

Designed to provide a more complete solution for your company’s requirements. If a piece of equipment breaks down, send it to us, we’ll gladly exchange your defective unit for a refurbished unit currently in stock at minimum cost.

Circuit Board RepairIndustrial Electronic Repair